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JGX-2228D-960B Wire Rope Vibration Isolator High Deflection Shock Absorption Optimized TCO Custom Engineering Support

JGX-2228D-960B Wire Rope Vibration Isolator High Deflection Shock Absorption Optimized TCO Custom Engineering Support

نام تجاری: Hoan
شماره مدل: JGX-2228D-960B
MOQ: 10 عدد
شرایط پرداخت: L/C، D/A، D/P، T/T، وسترن یونیون
اطلاعات جزئیات
محل منبع:
شانشی، چین
گواهی:
ISO 9001:2015
مواد:
فولاد ضد زنگ 304
قطر طناب سیم:
9.6 میلی متر
تعداد حلقه ها:
8
ساختار برگزاری:
آلیاژ آلومینیوم 6061-T6
ظرفیت بار استاتیک:
تا 250 کیلوگرم
حداکثر انحراف:
به علاوه منهای 25 میلی متر
بسامد طبیعی:
10 تا 15 هرتز
نسبت میرایی:
بیشتر از 15 درصد
دمای عملیاتی:
منفی 40 تا مثبت 200 درجه سانتیگراد
برنامه:
کشتی های دریایی، ماشین آلات صنعتی، تولید برق، سیستم های راه آهن، نفت و گاز، تجهیزات دقیق
برجسته کردن:

wire rope vibration isolator high deflection

,

wire rope shock absorption isolator

,

custom wire rope vibration isolator

توضیحات محصول

JGX-2228D-960B Stainless Steel Wire Rope Vibration Isolator – High Deflection Performance with Optimized Lifecycle Economics

The JGX-2228D-960B is a heavy-duty stainless steel wire rope vibration isolator engineered to deliver exceptional deflection capability for superior shock energy dissipation, while delivering optimized total cost of ownership through its maintenance-free all-metal design. Ideal for marine engine installations, industrial compressor systems, generator sets, and precision equipment requiring reliable, long-term vibration protection in harsh operating conditions.

How Wire Rope Isolators Work

This isolator employs multiple loops of stranded stainless steel cable secured between aluminum alloy clamping bars. When subjected to vibration or shock loads, the wire rope strands undergo inter-strand friction and elastic deformation, converting mechanical energy into negligible heat. This mechanism provides effective damping without the use of hydraulic fluids, elastomers, or other degradable materials. The result is a completely passive, maintenance-free isolation system with an effectively unlimited service life.

High Deflection for Shock Absorption

The JGX-2228D-960B is specifically engineered for applications where large-amplitude displacement and high-energy shock absorption are primary performance requirements. Its multi-loop wire rope geometry delivers progressive stiffness characteristics – providing soft initial compliance for small-amplitude vibration isolation while progressively stiffening to handle high-energy impact loads without bottoming out. This design excels in the following scenarios:

  • Marine Engine Rooms: Isolates diesel generator sets and propulsion engines from hull structure, preventing structure-borne noise transmission while absorbing wave-impact shock loads
  • Industrial Compressor Stations: Handles large reciprocating mass forces and pressure pulsation-induced vibration, protecting connected piping and structural supports from fatigue cracking
  • Seismic Protection: Provides multi-directional energy dissipation during seismic events, protecting rack-mounted electronics, switchgear, and control systems from earthquake-induced damage
  • Transportation & Logistics: Protects sensitive cargo and equipment during transit, absorbing handling drops, road impacts, and rail humping shocks

Optimized Total Cost of Ownership (TCO)

When evaluating vibration isolation solutions, the purchase price is only a fraction of the true lifecycle cost. The JGX-2228D-960B delivers compelling TCO advantages compared to conventional elastomeric mounts:

Cost Factor JGX-2228D-960B (Wire Rope) Conventional Rubber Mounts
Service Life 20+ years, no degradation 3-7 years, progressive hardening and cracking
Maintenance Zero – no inspection, adjustment, or replacement Periodic inspection and scheduled replacement required
Environmental Resistance Immune to oil, chemicals, ozone, UV, salt spray Swelling, cracking, and softening from oil and chemical exposure
Temperature Range −40°C to +200°C Typically −20°C to +80°C, hardening in cold, softening in heat
Performance Consistency Stable stiffness throughout service life Stiffness drift due to ageing, requiring system re-tuning
Downtime Cost None – fit and forget Production stoppage for mount replacement every few years
Replacement Parts Inventory Not required Spare mounts and associated labor planning needed

Fully Customizable Engineering Support

Xi'an Hoan's application engineering team provides comprehensive design support to ensure the JGX-2228D-960B integrates seamlessly with your equipment:

  • Load-Deflection Analysis: Our engineers calculate the optimal wire rope configuration based on your equipment mass, center of gravity, and vibration spectrum, ensuring the isolator operates within its ideal deflection range
  • 3D CAD Models: Detailed dimensional drawings and CAD files provided for integration into your equipment design
  • Custom Mounting Interfaces: Bespoke mounting bar geometries, hole patterns, and thread specifications to match existing equipment mounting points without adapter plates
  • Material Certification: Full material traceability and test certification available for projects requiring documented compliance
  • Pre-Production Samples: Prototype isolators can be supplied for fit-check and performance validation before series production
  • Installation Guidance: Detailed installation manuals and on-site technical support available for commissioning-critical projects

Technical Specifications

Parameter Specification
Model JGX-2228D-960B
Construction Stainless Steel 304 wire rope + Aluminum Alloy 6061-T6 clamping bars
Isolation Type All-axes – compression, shear, and roll
Damping Mechanism Inter-strand Coulomb friction damping
Temperature Range −40°C to +200°C continuous
Environmental Resistance Seawater, chemical agents, ozone, UV radiation, humidity, salt fog
Life Expectancy 20+ years under normal operating conditions
Maintenance None required
Certification ISO 9001:2015
Warranty 1 Year

Industry Applications

Application Typical Equipment Protection Provided
Marine Vessels Electronics cabinets, computer systems, engine room machinery Wave-impact shock, inherent engine vibration, storm conditions – corrosion-resistant, all-axes
Industrial Plants Pumps, centrifuges, dryers, fan assemblies, conveyor drives Unbalanced dynamic loads, fluid hammer effects, foundation-transmitted vibration
Power Generation Generator sets, turbine skids, control panels, transformer cooling units Continuous-duty vibration, thermal cycling, outdoor exposure – maintenance-free longevity
Railway Systems Trackside signaling equipment, onboard electronics, HVAC systems Rail joint impact, continuous track vibration, temperature and humidity extremes
Oil & Gas Drilling instrumentation, pipeline monitoring systems, offshore platform equipment Corrosive atmospheres, explosive environments, remote unattended operation
HVAC & Building Services Chillers, cooling towers, air handling units, large fan arrays Structure-borne noise isolation, thermal expansion accommodation, wind-induced vibration

About Xi'an Hoan Microwave Co. Ltd.

Established in 2005, Xi'an Hoan is a specialized manufacturer of vibration isolation and energy absorption solutions. With over 500 employees, including a dedicated team of more than 100 engineers and technical specialists, we serve customers in over 25 countries worldwide. Our ISO 9001:2015 certified manufacturing facility produces a comprehensive range of products: wire rope isolators, vibration mounts, friction dampers, shock absorbers, and LC filters. Our solutions are deployed across diverse sectors including marine engineering, industrial machinery, power generation, railway transportation, construction, and precision instrumentation.

Request a technical consultation today. Our application engineers will work with your design team to specify the optimal JGX-2228D-960B configuration for your unique operating conditions and performance requirements.